Posts Tagged honeywell udc
Honeywell’s Process Instrument Explorer (PIE) configuration software used for configuring UDC controllers and the UDA analytical controller communicates with the instruments via RS-485, Ethernet, or Infrared (IR).
Since most newer PCs don’t ship with built-in serial ports to connect an IR adapter, you can use a USB-to-RS-232 converter, and then connect using the Actisys serial-to-infrared adapter (ACT-IR220L+). The USB converter will plug directly into your PC’s USB port, but install on a virtual COM port.
Here’s where it gets tricky: That COM port has to match the COM port used in PIE, and PIE doesn’t support ports above COM8.
You’ve heard this phrase before: “It’s simple. But nobody said it would be easy.”
And this is exactly one of those cases.
The Honeywell UDC3500 digital controller can support up to four setpoint programs, the ramp/soak profiles used in batch control operations. But after configuring all four profiles, I was stuck on how to select the one I wanted the controller to use.
There’s no “Program Select” button on the keypad. So I was mystified on how I was going to select my setpoint profile program #3.
Industry statistics reveal that a fair percentage of control loops are controlled manually, and are not automated. This fact was brought home last week, when a caller told us he needed “something to adjust the valve position so that the valve stays where it’s been set. And it’s real important that it can’t accidentally go off its own”.
What he was describing is what we call a manual station. It’s a controller where the 4-20mA current output stays fixed where it is until someone pushes buttons on on the front of the controller: up to manually raise the output value, and down to manually lower it. Typically, the output value is displayed for the operator as a digital number from 0 to 100 percent.
So what’s available to fill the bill?
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A customer has several UDC 3200 loop controllers with newly added Ethernet cards. He needed to configure each of the controllers’ IP addresses using Honeywell Process Instrument Explorer (PIE) software. Because the controllers are working in a 24×7 continuous process, he was concerned about how making those changes would affect each controller’s performance.
So he asked me: Would a PIE action of uploading config files from or downloading them back to a controller affect the controller’s performance?
In the past, I’d only ever changed a controller’s IP address when it was on my workbench, not when it was actively controlling a process. So I’d never paid attention to whether PIE communications would affect the controller’s output or its PID action. Since I couldn’t answer the question, I told the customer I’d run a test to find out for sure.
Industry surveys say that nearly half of all processes aren’t accurately tuned. If you read my post on accuracy, stability, and repeatability, you’ll know that a poorly tuned process can result in bad readings, downtime, and wasted materials.
If you use a Honeywell UDC2500, UDC3200, or UDC3500 1/4 DIN universal digital controller, there’s a great built-in function called Accutune that can help make sure your control process is properly tuned.