Posts Tagged 4-20 mA

Why has 4-20 mA gained so much acceptance and survived so long?

Last month, I presented a webinar for our customers. At the end of Control 101, when we opened the session up for questions, a customer asked about making the choice between 4-20 mA and digital signal outputs.  It got me thinking about this list I put together a while back — one that I pull out whenever customers ask me “Is 4-20 mA still valid?”

The answer: Yes, it is. And here are the 18 reasons I came up with… so far. Read the rest of this entry »

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Why doesn’t my LR560 radar’s analog output match the displayed level value?

Siemens SITRANS LR560 radar level transmitterA customer who had had lots of experience with Milltronics and Siemens ultrasonics was installing his first SITRANS LR560 radar level transmitter.  They had worked with it in the shop beforehand, going through most of the settings.  They even tested it by setting it up to shoot against a file cabinet and used a tape measure the check the indicated distance value.

Everything checked out OK in the shop.

When they installed the transmitter on the top of the bin, they changed the transmitter’s sensor mode parameter from the distance mode they used in the shop for testing to level mode.  After aiming, the level value shown in the local display was dead nuts on, but the 4-20mA signal going back to the control room was way off.

The bin was a third full. The 4-20mA showed it about double that.  Not only that, the 4-20 was going in the wrong direction.  The bin was emptying and the HMI reported an increasing level value.  Someone realized that an inverse-acting output was typical of a distance value, so they reconfigured the sensor mode to distanceThat got the 4-20mA much closer to a distance value, but it was still not exactly what it should be, and besides, the goal was to read level, not distance, in the control room.  What was going on?

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How do I set upper range value and lower range value on a Siemens pressure transmitter?

A customer needed to re-range a Siemens SITRANS P DS III transmitter without applying pressure. He’d read my earlier blog post about using the pushbuttons to program the DS III (Pressure Transmitter Pushbuttons to the Rescue!), and where to find the Z-fold instruction sheet.

All was going to plan, until he started looking for the settings for lower range value (LRV) and upper range value (URV). And then, in an all-too-familiar scenario, he hit a roadblock. The instructions don’t actually mention URV and LRV, the terms he’s familiar with, by name or acronym. So what’s a guy to do?

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Radar vs Ultrasonic Level Calibration Points (The Devil’s in the Details)

People who have used Milltronics or Siemens ultrasonic continuous level measurement systems are used to the way configuration is done.  It’s not uncommon that when they start up their first Siemens radar transmitter they encounter a stumbling block – the 4-20mA output doesn’t respond correctly. 

The radar will start up and run, and if the tank level is low, they’ll get a valid level reading on the transmitter’s display, but the 4-20mA will be incorrect (too high a percentage).  Or, if the tank level is at a medium or high level, both the indicated level in the display and the output will be maxed out at 20mA.   It’s a misunderstanding about where the span measurement starts from. Read the rest of this entry »

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