Archive for category Modbus

Digital Communications Toolkit

We’ve gotten feedback from several people who have asked what I carry around to deal with serial or Ethernet communications issues.  So I dumped out my comm tool bag and here’s the list of all the stuff.

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Honeywell 7800 flame safety controller fails to execute Modbus remote reset

This one qualifies as a “Page the manufacturer left out of the manual”, and was brought to my attention by a customer who was having problems with remote reset on his flame safeguard system.

A typical multi-burner furnace has Honeywell 7800 flame safety controls on each burner as shown below.  Modbus is used to fetch fault codes for the plant’s HMI system, and to allow the control system to remotely reset the flame safety controls.

The reported problem was that Modbus did everything as advertised except remote reset on the one control that had a S7800A keyboard display module attached (colored orange in the network image on the right, or as shown in the controller image below).  

That unit would only do a reset when an operator pressed the reset button on the RM7838C controller.   Modbus failed to get the controller to execute a remote reset. 

The problem wasn’t communications – all Modbus read functions worked and Modbus writes to all the other controls worked as expected.  But somehow, the write command to do a reset action was ignored by the S7800 keyboard display.  

So, what’s causing the problem?

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How do I ignore negative values on a Honeywell paperless recorder?

When you’re dealing with process recorder functions, some actions don’t like negative values, like a totalizer that sees a negative offset at zero flow as backflow, which impacts the total. But on the Honeywell X-Series paperless recorders, you can work around the issue, so they report only the positive values.

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Which Industrial Wireless is Best for Me?

The answer to the Which Wireless is Best for Me? webinar question is, “it depends”.

With a decade of license-free industrial wireless experience under our belts, I’m confident that there’s a best wireless solution for everyone.  But which technology and network depends on what you’re trying to accomplish.  Some people just need a couple I/O points, others a plant-wide network to handle I/O and WiFi.

If you missed the webinar and want to see and hear the considerations for industrial wireless, go here: http://www.lesman.com/train/webinars/Webinar_Which-Wireless.htm

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